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PreFeeder 4850

PreFeeding Machine Dereeler Type

Overview

The PreFeeder 4850 is a powerful cable feeding system for reels weighing up to 600 kg (1,320 lbs.). The system distinguishes itself through its simple design and ease of use. For easy reel handling and fast changeovers, all axes are electrically driven. The PreFeeder 4850 uses a shaftless design for easy loading and unloading of reels.

The integrated cable accumulator controls the speed of the dereeling drive. Surveillance functions provide enhanced security during set-up and operation. With this concept a cost efficient solution for a wide range of applications is achieved.

  • Powerful cable feeding system for reels weighing up to 600 kg (1,320 lbs.) with a maximum diameter of 1,070 mm (42”)
  • Shaftless design for easy loading and unloading of reels
  • Motorized axes for fast changeovers and simple operation
  • High feeding dynamic allows higher production rates and increases the economic efficiency of the processing line

Application Range

Cable diameter up to 35 mm (1.4")
Reel size up to 1,070 mm (42") in diameter
Reel width up to 710 mm (28")
Reel weight 600 kg (1,320 lbs.)

Technical Data

Reel Diameter

400 - 1,070 mm (16 - 42“)

Reel Width

280 - 710 mm (11.0 - 28.0“)

Reel Arbor Diameter

40 - 125 mm (1.6 - 5.0“)

Reel Weight

600 kg (1,320 lbs.)

Raw Material Diameter

Maximum 35 mm (1.4“)

Rotating Speed

Up to 280 rpm, adjustable for optimized feed dynamics

Accumulator Volume

1,420 mm (56“) with 1 loop (wire up to 35 mm (1.3“))
*optional 2,900 mm (114”) with 2 loops (wire up to 16 mm (0.6“))
*optional 8,200 mm (323“) with 5 loops (for smaller wires up to 6 mm (0.2“))

Dimensions (L x W x H)

Back feeding: 2,810 x 1,750 x 1,700 mm (110 x 68 x 67“)
Left/Right feeding: 3,170 x 1,450 x 1,700 mm (125 x 57 x 67”)

Weight

870 kg (1,918 lbs.)

Power Supply

3 x 400 VAC, N, 5 KW, compressed air 6 bar (90 psi)

Compressed Air Connection

6 bar (90 psi)

CE-Conformity

The PreFeeder 4850 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.

Important Note

Schleuniger recommends that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine.

More Info

Options

  • Centering cone sets (available in several sizes) to match the inner diameter of the cable reel arbor hole
  • Custom made pulley sets for special cable types

Function

  • Electric reel clamping system
  • Electric reel lifting system
  • Controlled drive of the dereeling system with integrated brake
  • Surveillance functions and security circuits with interface to downstream processing machines