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MegaStrip 9650

Automatic Cut and Strip Machine

Overview

The MegaStrip 9650 is a modularly designed, automatic cut and strip machine for processing single core wires, multi-conductor cables and shielded cables up to 35 mm (1.38") in outer diameter. The machine is available in 2 basic versions and provides an optimized solution based upon customers' required applications and environmental conditions.

  • Modular design allows future upgrades
  • Extensive libraries with predefined cable types, processes and operations simplify the machine programming
  • SmartBlade™ system with cartridges and libraries for quick changeover of complete blade sets
  • Highly precise rotary incision unit with automatic centering system for precise shield cutting
  • Automatic lock / unlock of guide sets for safety operation

Application Range

Discrete wires with cross sections up to 120 mm² (4/0 AWG) or optional 300 mm2 (MCM 600) shielded cable and complex multi-conductor applications can be processed in one automated operation. The MegaStrip 9650 is available in 2 basic configured models:

  • M-version with the free programmable indexing multiblade cutter head
  • MR-version with additional rotary incision unit for precise shield cutting

Thanks to a wide range of additional tools, the MegaStrip 9650 can process a wide range of cables with very different operations. 

The MegaStrip 9650 is specifically designed to provide the highest possible productivity. Powerful servo drives ensure fast feeding speeds and high stripping forces. An intelligent control unit guarantees short cycle times and repeatable high-quality performance.

Material

  • Buffered Fiber
  • Coated Fiber
  • Coaxial Cable
  • Cord
  • Discrete Wire
  • Duplex Glass Optical Fiber
  • Fiber Optic Cable, Foils, and More
  • Fiber Ribbon
  • Fiberglass
  • Flat Cable
  • Flat Material
  • Flat Ribbon Cable
  • GOF (Glass Optical Cable)
  • Jacketed Flat Cable
  • Kevlar
  • Kevlarfasern
  • Multi-conductor Cable
  • POF (polymer optical cable)
  • PUR
  • PVC
  • Rubber
  • Rubber Cords / Profiles
  • Shielded Cables
  • Single Conductor Cable
  • Single Wire
  • Solid Wire
  • Stranded Wire
  • Teflon®
  • Triaxial Cable
  • Tubes + Pipes
  • Tubing
  • Wire
  • Wire with Special Isolation

Processing Capabilities

Cut to length
Full or partial strip left and right
Jacket and inner conductor stripping
Jacket stripping of extremely thin insulations
Jacket stripping of multi-conductor cables
Multi-layer stripping
Multi-layer with shield processing (Coax, Hybrid, etc.)
Multi-step jacket stripping with inner conductor stripping and window slitting
Multi-step stripping
Trimming, separating and stripping of individual zipcord conductors
Wire marking

Technical Data

Raw Material Diameter

Maximum 35 mm (1.38")

Conductor Cross-Section

Standard: 120 mm2 (4/0 AWG)
Optional: 240 – 300 mm2 (500 MCM - 600 MCM)
both depending on cable type

Workpiece Length

Left side:
150 – 999,999 mm (5.90 - 39,370") (standard)
225 – 999,999 mm (8.85 - 39,370") (configuration 2 inkjet)
Right side:
< 150 mm (5.90") (standard)
< 225 mm (8.85") (configuration 2 inkjet)

Strip Length

< 999,999 mm (39,370")

Pull-Off Length

220 mm (8.6") (standard)
300 mm (11.8") (configuration 2 inkjet)
360 mm (14.2") (standard)

Feeding Speed

3 m/sec (9.84ft/s)

Blade Cartridge

Standard, quick changeable
Cartridge grids:
2 x 56 mm
4 x 28 mm
56 + 2 x 28 mm
Customized on request

Interfaces

Ethernet, USB, RS 232, pre-/postprocessing interface, hotstamp, 2 x inkjet, foot pedal, NV1XXX

Power Supply

3 x 200-240 VAC

Compressed Air Connection

6 bar (90 psi)

Dimensions (L x W x H)

1,590 x 1,030 x 1,365 mm over all (62.6 x 40.6 x 53.7")

Weight

M version: 435 kg (959.01 lbs.)
MR version: 463 kg 1020.74 lbs.)

More Info

Concept

The MegaStrip 9650 is designed for automatically cutting and stripping a wide range of large cables up to 35 mm (1.38"). Its modular design allows users to create an optimized solution based upon required applications and customer environmental conditions. This powerful, yet precise machine is available in 2 different models which can be combined with different additional options for processing. The MegaStrip 9650 M model features Schleuniger’s patented multiple blade position cutter head for multi-step operations. The MR model adds a rotary incision unit to the M model for shielded cable applications and the highest flexibility. Both models come standard with the SmartBlade™ system, allowing quick blade changeovers in seconds. The machine can operate with up to 2 different inkjet marking systems. The print head positions are after the cutter head to prevent any waste pieces. All models feature a 10” color touchscreen user interface with intuitive icons and simple navigation. A wide range of interfaces for peripheral devices is in the standard scope of supply.

Special Features

  • Intuitive 10” color touchscreen user interface
  • Extensive libraries with predefined cable types, processes and operations
  • SmartBlade™ system with cartridges and libraries for quick changeover of complete blade sets
  • High precision rotary incision unit with automatic centering system
  • Servo driven transport units offer unparalleled speed and stripping power
  • Automatic lock / unlock of guide sets
  • Integrated waste disposal
  • Modular design allows future upgrades
  • Wide range of accessories available for a customized system

Options

  • High cut force device for cutter head
  • Universal slitting unit for precise longitudinal slitting
  • Jacket and inner conductor stripping
  • Standard cartridge for 56 mm / 28 mm (2.20 / 1.10") blades or custom specific blades
  • Up to 2 inkjet printers positioned after the cutter head axis
  • Cayman cable processing software for PC