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MegaStrip 9680

Automatic Cut and Strip Machine

Overview

The MegaStrip 9680 is an automatic cut and strip machine for processing single core wires, multiconductor cables and shielded cables up to 35 mm (1.38") in outer diameter. The modular design and the possibility to connect various peripherals – either from the Schleuniger product range or from third-party suppliers – make this machine a true all-rounder. 

  • Two modular machine designs with additional options offer an extensive processing range for larger diameter cables.
  • Precise, multistep stripping thanks to the Schleuniger multiblade cutting unit and SmartDetect quality monitoring system
  • High flexibility thanks to the SmartBlade system with exchangeable cartridges for the quick changeover of complete blade sets
  • Extensive libraries for recurring cable end types and processing methods simplify programming
  • Economical production and waste avoidance using up to two independent inkjet printers positioned downstream of the cutter head

Application Range

Discrete wires with cross sections up to 120 mm² (4/0 AWG) or optional 300 mm² (MCM 600), shielded cable and complex multi-conductor applications can be processed in one automated operation. The MegaStip 9680 is available in 2 basic configured models:

  • M version with the freely programmable indexing multiblade cutter head
  • MR version with additional rotary incision unit for precise shield cutting

Both model versions are compatible with the CAYMAN cable processing software and the CAO planning software (Manufacturing Execution System), enabling integration into different networks. The MegaStrip 9680 is optimized for maximum production output. Powerful servomotors ensure high feed rates and pull-off forces. Color-coded guides and toolless guide changeovers allow for record-breaking changeover times. Sensor monitoring and the optional SmartDetect system ensure smooth production processes, quick fault rectification, and minimal material waste.

Material

  • Buffered Fiber
  • Coated Fiber
  • Wire
  • Solid Wire
  • Duplex Glass Optical Fiber
  • Single-Conductor Cable
  • Single Wire
  • Fiber Ribbon
  • Fiber Optic Cable, Foils, and More
  • Flat Ribbon Cable
  • Flat Cable
  • Flat Material
  • Jacketed Flat Cable
  • Shielded Cables
  • GOF (Glass Optical Cable)
  • Rubber
  • Rubber Cords / Profiles
  • Kevlar
  • Kevlar Strands
  • Coaxial Cable
  • Discrete Wire
  • Stranded Wire
  • Wire with Special Isolation
  • Multiconductor Cable
  • POF (polymer optical cable)
  • PUR
  • PVC
  • Tubes + Pipes
  • Tubing
  • Cord
  • Teflon®
  • Fiberglass
  • Triaxial Cable

Processing Capabilities

Cut to length
Discrete wire stripping
Full or partial strip left and right
Jacket and inner conductor stripping
Jacket stripping of extremely thin insulations
Jacket stripping of multiconductor cables
Multilayer stripping
Multilayer with shield processing (coax, hybrid, etc.)
Multistep jacket stripping with inner conductor stripping and window slitting
Multistep stripping
Trimming, separating and stripping of individual zipcord conductors
Window stripping
Wire marking

Technical Data

Raw Material Diameter

Maximum 35 mm (1.38")

Conductor Cross Section

Standard: 120 mm² (4/0 AWG)
Optional: 240 – 300 mm² (500 MCM - 600 MCM)
both depending on cable type

Workpiece Length

Without short mode:
150 - 1,000,000 mm (5.90"- 39,370”) (standard)
225 - 1,000,000 mm (8.85"- 39,370”) (2-printer configuration)

With short mode:
0.1 - 150 mm (0.003937 - 5.90") (standard)
0.1 - 225 mm (0.003937 - 8.85") (2-printer configuration)

Strip Length0.1 - 1,000,000 mm (0.003937 - 39,370")
Pull-Off Length

Left side:
225 mm (8.85") (standard)
300 mm (11.8") (2-printer configuration)

Right side:
360 mm (14.2") 

SmartBlade Blade Cartridge2 x 56 mm (2 x 2.20")
4 x 28 mm (4 x 1.10”)
56 + 2 x 28 mm (2.20” + 2 x 1.10")
Interfaces

Standard: 3 USB, 2 Ethernet interfaces for PreFeeder, hot stamping and post-processing units

Optional: 5 additional SMIs (Schleuniger Machine Interface) for up to two labeling systems, different
peripherals and emergency-stop circuits

Power Supply3 x 200 to 415 V AC 50/60 Hz
Compressed Air ConnectionMax. 7 bar (105 psi)
Dimensions (L x W x H)1,730 x 1,055 x 1,365 mm (68" x 41.5" x 54")
WeightM Version Max. 500 kg (1102.3 lbs.)
MR Version Max. 528 kg (1164.02 lbs.)
CE ConformityThe MegaStrip 9680 fully complies with all CE and EMC equipment guidelines relative to
mechanical and electrical safety as well as electromagnetic compatibility.

More Info

Concept

The MegaStrip 9680 M model features Schleuniger’s patented multiple blade position cutter head for multistep operations. The MR model adds a rotary incision unit for high-precision shield cutting. Both models come standard with the SmartBlade system, allowing quick blade changeovers in seconds. The machine can operate with up to 2 different inkjet marking systems. The print head positions are after the cutter head to prevent any waste pieces. 

Special Features

  • High-precision cutting unit with SmartDetect quality-monitoring system
  • The rotary cutting unit is based on cutting-edge Schleuniger RX technology and enables maximum precision.
  • Color-coded guides simplify operation and reduce setup times.
  • User-friendly software and intuitive operation via the 10” color touch screen
  • Modular interfaces for an extensive range of accessories and the connection of peripherals.
  • Modular design allows future upgrades and thus enables a sustainable investment.
  • Wide range of accessories available for a customized system

Options

  • High cut force device for cutter head
  • Universal slitting unit for precise longitudinal slitting
  • Jacket and inner conductor stripping
  • Standard cartridge for 56 mm / 28 mm (2.20 / 1.10") blades or custom specific blades
  • Up to 2 inkjet printers positioned after the cutter head axis
  • CAYMAN cable processing software for PC
Compatible with
Software
Digitalization
Shop-Floor Software
Peripherals
Cable Coiler
Marking / Printing / Labeling
Prefeeder
Wire Stacker