Processing Station for Ferrules
Control cabinet construction is the perfect field of application for the PEC 40 crimping station. The PEC 40 is designed for conductor cross sections from 0.5 up to 4.0 mm² and for lengths of 6, 8, 10 and 12 mm. Optimum crimping results are achieved by adjusting the crimp force to the specific cross section. With a cycle time of less than 1 second the PEC 40 provides unparalleled performance. All interchange parts can be exchanged without the use of tools, providing for extremely short changeover times of less than 2 minutes. Color coding on the change parts correspond with the ferrule’s standard colors, simplifying the setup.
- Square crimping provides for optimum contact surfaces in the clamp connection.
- Ferrule detection (no ferrule, no crimp)
- Automatic crimp-force adjustment to the specific cross section for consistently high-quality crimping results
- Maximum precision through electric drives
- Crimp monitoring through software-based pressure and crimp-lever stroke monitoring
- Processing of UL-certified ferrules
- Pull-off forces exceeding standard (4 to 5 times higher than DIN EN60999-1)
The PEC 40 crimping station can be seamlessly integrated into the Schleuniger CrimpCenter 6 Series. This enables easy operation via the HMI and conveniently provides all relevant manufacturing parameters. The ferrules are displayed in the HMI according to their respective standard color. The color of the protective collar indicates the maximum conductor cross section in each case, making it easier for the operator to visually check the production orders.
The PEC 40 is also compatible with other processing stations such as a tinning or twisting unit, complementing the performance of the fully automatic crimping station.
|Raw Material Diameter||max. 4.7 mm (with insulation) / 2.8 mm (without insulation)|
|Conductor Cross Section||0.5 to 4.0 mm²|
|Optional Tool Sets||0.5 to 0.75 mm²|
1.0 to 1.5 mm²
2.5 to 4.0 mm²
|Crimp Shape||Square according to DIN 46228-4|
|Cycle Time||< 1 second|
|Interfaces||2 x RJ45, D-SUB, pneumatic, 24 V DC|
|Compressed Air Connection||6.5 bar compressed air (filtered, dried, nonlubricated)|
|Einspeisung||24 V DC|
|CE Conformity||The PEC 40, adapted to the CrimpCenter, complies with the CE and EMC machinery directives|
relating to mechanical and electrical safety and electromagnetic compatibility.
|Important Note||Schleuniger recommends submitting cable samples in cases where there are doubts about the|
processing capabilities of a particular machine.
- Large bowl feeder with loading hatch
- Quick-feed function
- Durable thanks to its sturdy design and high-quality components
- Toolboxes with change parts are available for the cross sections 0.5-0.75 mm², 1.0-1.5 mm² or 2.5-4.0 mm²
- Optional printing