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PowerStrip 9580

Cut & Strip Machine

Overview

The PowerStrip 9580 processes a wide range of applications and impresses with its modular, flexible and retrofittable machine concept. Excellent production output with high-precision processing characterizes this automatic cut & strip machine.

  • Innovative machine control for high productivity and process reliability
  • SmartBlade system for quick changeovers of entire blade cartridge sets within seconds
  • Simultaneous activation of multiple axes
  • Powerful servomotors for high feed rates and pull-off forces
  • Toolless guide changeovers

Application Range

The PowerStrip 9580 automatic cut & strip machine was designed with a focus on high-precision processing, excellent production output and a high degree of production flexibility. Powerful servo drives ensure fast feeding speeds and high stripping forces. An intelligent control unit guarantees short cycle times and repeatable high-quality performance. A sophisticated safety concept, short changeover times and modern, intuitive machine operation round off the exclusive machine profile.

Discrete wires with cross sections up to 70 mm² (2/0 AWG), shielded cable and complex multiconductor applications can be processed in one automated operation. Processing modules, such as the programmable cutter head system, rotary incision unit and moveable right exit guide allow you to configure your PowerStrip 9580 according to your application requirements now or in the future.

The optional cutting unit, including the SmartDetect quality monitoring system, prevents defective cables from being incorporated into an end product. The sensor-controlled system monitors the complete stripping process in real time, detects any contact between stripping blade and the inner conductor and contributes to improved production quality with no loss of performance.

Processing Modules

The PowerStrip 9580 is available in 4 basic configurations, combining processing with functional modules to cover a wide range of wire processing applications. All basic models can be retrofitted with other PowerSystem functional modules and options. The modules integrated in the basic models can also be retrofitted or replaced in the future if your application requirements change.

Material

  • Multiconductor Cable
  • Mini Seal
  • Buffered Fiber
  • Coated Fiber
  • Wire
  • Solid Wire
  • Duplex Glass Optical Fiber
  • Single-Conductor Cable
  • Single Wire
  • Fiber Ribbon
  • Fiber Optic Cable, Foils, and More
  • Flat Ribbon Cable
  • Flat Cable
  • Flat Material
  • Shielded Cables
  • GOF (Glass Optical Cable)
  • Rubber
  • Rubber Cords / Profiles
  • Kevlar
  • Kevlar Strands
  • Coaxial Cable
  • Discrete Wire
  • Stranded Wire
  • Wire with Special Isolation
  • POF (polymer optical cable)
  • PUR
  • PVC
  • Tubes + Pipes
  • Tubing
  • Cord
  • Teflon®
  • Fiberglass
  • Triaxial Cable
  • Jacketed Flat Cable

Processing Capabilities

Cut to length
Full or partial strip left and right
Jacket and inner conductor stripping
Jacket stripping of extremely thin insulations
Jacket stripping of multiconductor cables
Multilayer stripping
Multilayer with shield processing (coax, hybrid, etc.)
Multistep jacket stripping with inner conductor stripping and window slitting
Multistep stripping
Trimming, separating and stripping of individual zipcord conductors
Wire marking

Technical Data

Raw Material Diameter

16 mm (0.63")

Conductor Cross Section

Maximum 70 mm² (2/0 AWG) - with optional cutter booster: up to 20% more cutting force

Workpiece LengthStandard: 74 mm – 1,000,000 mm (2.91" – 39,370")
With short-mode kit: 38 mm – 1,000,000 mm (1.49" – 39,370")
With short-mode process: 0.1 mm – 74 mm (0.004" – 2.91")
Strip Length0.1 – 1,000,000 mm (0.004 – 39,370")
Pull-Off Length

Left side: Max. 125 mm (4.92")
Right side: Max. 240 mm (9.44")

SmartBlade Blade Cartridges

Number of blade sets: S/SR NA - M/MR 3 x 20 mm (0.79") at blade width: S/SR 1 x 20 mm (0.79") - M/MR 3 x 16 mm (0.63") 

Blade Type20 mm grid: V-blades, radius and die blades, multiradius blades, universal slitting unit and special blades
16 mm grid (only for M and MR versions): V-blades, radius and die blades, multiradius and special blades
InterfacesStandard: 3 x USB, 2 x Ethernet as well as prefeed, hotstamp and postfeed interfaces
Optional: 5 additional SMIs (Schleuniger Machine Interface) for up to 2 marking systems, different peripheral devices and emergency stop circuits
Power Supply100/115 / 230/240 VAC 50/60 Hz
Compressed Air ConnectionMax. 7 bar (105 psi)
Dimensions (L x W x H)

1030 x 785 x 407 mm (40.55 x 30.90 x 16.02") without freestanding panel

Weight

S: 129 kg (284.4 Ibs)
SR: 145 kg (319.7 Ibs)

M: 136 kg (299.8 Ibs)
MR: 152 kg (335.1 Ibs)

CE Conformity

The PowerStrip 9580 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.

More Info

Options

Different options add processing capabilities to your PowerStrip 9580 or make working with the machine even easier. Examples are the universal slitting unit, different blade types, or the modular rack system for comfortable operation. The intelligent design with PowerSystem and SmartBlade guarantees maximum flexibility today and in the future.

Programmable Processing Parameters

  • Cutting and stripping with full and partial pull-offs, left and right
  • Multistep jacket pull-offs
  • Multistep stripping
  • Jacket stripping of multiconductor cables
  • Jacket stripping of extremely thin insulations
  • Jacket and inner conductor stripping 
  • Trimming, separating and stripping
  • Multistep jacket stripping with longitudinal slits and windows
  • Multistep stripping of shielded cables (with or without shield
    processing)

Models

  • PowerStrip 9580 S with single-blade cutting unit
  • PowerStrip 9580 M with flexible SmartBlade multiblade cutting unit
  • PowerStrip 9580 SR with single-blade cutting unit and additional rotary cutting unit
  • PowerStrip 9580 MR with flexible SmartBlade multiblade cutting unit and additional rotary cutting unit
Compatible with
Strip
Laser Stripping
Software
Digitalization
Shop Floor Software