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CrimpCenter 64 SP

Fully Automatic Crimping Machine

Overview

The CrimpCenter 64 SP ensures highly efficient machine setup processes and provides you with a significant cost-per-lead advantage of 5 percent as well as 8 to 14 percent faster production compared to its predecessor. With the Dual ToolingShuttle quick-change system for example, you can prepare a new job while production is still running, change applicators and terminals in only 30 seconds and save more than one minute per operation compared to conventional changeover methods. And the CommandPod control device helps you to achieve fast and uncomplicated setup processes.

Furthermore, the CrimpCenter 64 Performance Package offers an extensive list of innovations: Application-specific default values for process parameters, automatic control of the pneumatic pressure of conveyor belts and gripper systems, a sophisticated straightening unit and a newly developed roller design for very thin, demanding cables. Add to this a deposit gripper system that ensures perfectly aligned production batches for easy removal. And with integrated crimp force monitoring for multiple stamped terminals as well as a split-cycle function, it is possible to process belted, preinsulated and even closed-barrel type terminals as standard.

  • Dual ToolingShuttle terminal-feeding system
  • Optimized default parameter settings
  • Newly developed deposit gripper system
  • Improved synchronization of the feeding unit and conveyor
  • Optimized wire collection
  • Improved straightening units
  • Automatic pressure adjustment

Application Range

The CrimpCenter 64 SP processes wires with conductor cross sections from 0.13 to 6 mm² and features the latest quality assurance options such as SmartDetect, WireCam 2.0 and the Guided Feasibility Study. These features qualify the CrimpCenter 64 SP as a first-class machine for complex and high-precision production with high quality requirements. In addition, the sophisticated network technology allows the integration of numerous quality assurance options, ensuring transparency and traceability of important production data and relevant information.

Material

  • Single Wire

Processing Capabilities

Crimp / Seal (different terminals)
Crimp / crimp (same terminals)
Crimp to crimp
Crimp to crimp (closed barrel)
Crimp to twist / tin
Printing and marking
Seal / seal (same terminals and seals)
Seal to crimp
Seal to seal
Seal to twist / tin

Technical Data

Processing Stations

Maximum 4 (maximum 2 crimping stations)

Workpiece Length

60 mm – 65 m (2.36“ – 213´) [optional from 35 mm (1.38“)]

Strip Length

Side 1: 0.1 – 18 mm (0.004 – 0.71“)
Side 2: 0.1 – 18 mm (0.004 – 0.71“)
[Optional cutter blocks for applications up to „Side 1: 26 mm and Side 2: 10 mm“ are available.]

Conductor Cross-Section

0.13 – 6 mm² * (26 – 10 AWG)
Optional from 0.05 mm² (30 AWG)

Raw Material Diameter

Maximum 6.3 mm (0.25“)

Feed Rate

Maximum 12 m/s (39.37 ft/s)

Power Supply

3 / N / PE AC 210 500 V; 50 / 60 Hz; 16 A

Compressed Air Connection

6 bar (90psi), non-oiled, dried and filtered compressed air

Dimensions (L x W x H)

3,800 x 1,450 x approx. 1,860 mm (149“ x 57“ x 73“) / 2 m base machine

Height (Safety Cover Opened)

Approx. 2900 mm

Weight

Approx. 590 kg incl. base machine and safety cover
Approx. 980 kg max. incl. 4 prosessing stations and options
Approx. 150 kg Dual ToolingShuttle

CE-Conformity

The CrimpCenter 64 SP complies with the CE and EMC equipment guidelines relative to mechanical and electrical safety as well as electromagnetic compatibility.

Important Note

Schleuniger recommends that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine.
* Wires with hard insulations or those that are tightly bonded might not be possible to process even if they are within the application range stated above. For cross sections smaller than 0.22 mm² (24 AWG), sample processing is required.

More Info

Processing stations

  • Crimping station UniCrimp 221 with integrated crimp force monitoring (CFM 20)
  • Crimping station UniCrimp 222 with integrated crimp force monitoring (CFM 20)
  • Seal load stations SL 3100 and SLU 3000
  • Double gripper module SLD 4100
  • Twisting station STW 1100
  • Tinning station STS 1100

Options

  • SmartDetect (including enhanced functionality)
  • WireCam 2.0
  • Material Change Detection (MCD)
  • Guided Feasibility Study
  • Two-wire straightener unit
  • HIGH / 4Wire Solutions
  • Extension conveyors
  • Integrated quality monitoring devices
  • Prefeeding systems
  • Barcode scanner
  • Inkjet printer Koenig & Bauer alpha JET tempo or alpha JET pico
Compatible with
Railway and Transportation
Marine Specialties
Train Wire Harnesses
Aerospace and Defense
Aircraft Wire Harness
Defense Applications
Strip
Coax Stripping
Industrial Electronics and Appliances
Household Appliances
Industrial Applications
Information and Communications Technology (ICT)
Consumer Electronics
Data Transmission
Telecom­munications
Automotive
Heavy Duty / High-Voltage Cables
Sensor Cables
Wire Harness
Software
Digitalization
Quality Assurance
Crimp Height Measurement
Process Control
Pull Force Testing
Peripherals
Marking / Printing / Labeling
Prefeeder